DC Power Cord
Custom DC power cords that match your device, electrical requirements, and installation. From initial specifications to production, DelightFire’s technical team helps you reduce risks and move your project forward.
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Benefits of DC Power Cord for Different Electronics Needs
Connect Directly to Device Wiring
A DC power pigtail cord comes with a DC connector on one end and open leads on the other. You can wire the leads directly to a circuit board, terminal block, or existing circuit for a simpler, cleaner installation.
Extend Power Without Moving the Adapter
A DC power extension cord adds reach between a compatible adapter and device without changing the existing power setup.
Power Multiple Devices with One Adapter
A DC power splitter cable divides one DC input between two or more compatible devices. It reduces extra adapters and makes multi-device installations easier to manage.
Control Power Without Unplugging
A DC power switch cable puts ON/OFF control within easy reach. Operate compatible LED lighting or other frequently switched DC devices without repeatedly unplugging the connector.
Protect Outdoor Power Connections
For outdoor or wet installations, choose an IP67 or IP68 waterproof DC power cable for stronger protection against water ingress. IP67 protects against temporary immersion, while IP68 is designed for longer or deeper exposure under its rated conditions.
Power DC Devices from USB
A USB DC power cable provides a compact way to run compatible DC devices from a USB charger, power bank, or USB port. The fast-charging options also reduce charging time.
Explore Various Types of DC Power Cords
DC Power Pigtail Cord
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DC Power Extension Cord
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DC Power Splitter Cord
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DC Power Cord with Switch
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Waterproof DC Power Cord
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USB Power Pigtail Cord
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Custom Electrical Wire
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DC Power Cord Specification
| Specification | Available Options | Description |
|---|---|---|
| Cord Configuration | Pigtail, extension, splitter, switch, waterproof, or USB to DC | Select according to the required connection and control function |
| DC Barrel Size | 5.5 x 2.1 mm, 5.5 x 2.5 mm, 4.0 x 1.7 mm, 3.5 x 1.35 mm, and other project-specific sizes | Match both the outer and inner diameters of the device input |
| Voltage Options | 5 V, 9 V, 12 V, or 24 V on selected designs | Confirm against the device input and power source |
| Wire Gauge | Available Conductor Constructions | Current Selection Reference |
| 22 AWG | 17/0.16 mm | Up to 3 A |
| 20 AWG | 26/0.16 mm or 21/0.178 mm | Up to 5 A |
| 18 AWG | 42/0.16 mm or 34/0.178 mm | Up to 8 A |
| 24 AWG | Available on selected USB power cables | Confirm according to the USB power design |
| Connector | Male or female DC plug, USB-A, USB-C, or multi-pin connector |
| Wire | 18 AWG, 20 AWG, 22 AWG, or 24 AWG on selected designs |
| Electrical Design | Voltage, current, polarity, and pinout |
| Length and End Processing | Finished assembly length, stripped leads, or tinned leads |
| Functional Options | Inline switch, splitter outputs, fast charging, voltage conversion, or IP-rated protection |
| Color and Marking | Cable color, wire printing, and labels |
Reliable DC Power Delivery Starts with the Right Specification
Your DC power cable needs to deliver the required power reliably to your device. Conductor material, wire gauge, cable length, voltage, and current all influence line loss and voltage drop. So, matching the conductor and wire gauge to your device load and cable length helps reduce the risk of excessive voltage drop or insufficient power at the equipment.
A cable can meet the electrical requirements and still fail to connect properly if the connector is wrong. Check the connector size, male or female configuration, polarity, and pin count against both your device and power source. The right combination helps you avoid loose connections, reversed polarity, and unnecessary adapters.
Tell DelightFire what you are powering, how far the cable will run, and where you plan to install it. Our team can review the conductor, wire gauge, length, and connector configuration with you. You will get one clear DC power cable specification for sampling and production.
Purpose-Built DC Power Cables for Different Installations
How you install and use your device determines which DC power cord structure makes sense. Choose a DC power pigtail cord when you need to connect a DC connector directly to device wiring or a terminal block, or use an extension cable when the existing lead cannot reach the power source. Each option gives you the required connection or reach without redesigning the rest of your power setup.
Need to run several compatible devices from one adapter? A splitter cord routes one DC input to two or more outputs, while an inline switch cord lets you control power without unplugging the device. You can reduce the number of separate adapters and keep the power layout easier to manage, provided the combined load stays within the approved ratings.
Outdoor lighting, solar equipment, and security systems can expose DC connections to dust and water. Choose IP67 for temporary immersion protection, or specify IP68 when your cord needs protection under more demanding immersion conditions. Available 2-, 3-, 4-, 5-, 6-, or 8-pin configurations help you match the device, with the final IP rating and pin combination confirmed for your application.
Looking for powering a low-voltage device from a USB charger, adapter, or power bank? A DC-to-USB power cable gives you a compact way to connect an available USB source to the device’s DC input. Selected designs can also support voltage conversion or fast charging, giving you more flexibility when the source, cable, and device requirements match.
Across the collection, you can customize the polarity, wire gauge, cable length, splitter count, switch position, pin count, and available protection level around your project. Share how you plan to connect, power, and install the device, and DelightFire will review the solution with you before sampling and small batch production.
Get a Custom DC Power Cord Solution Today!
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Why DelightFire
Why Choose DelightFire's DC Power Cord
Standard and Custom DC Power Cord Options
Engineering Support and 12-Hour Quotations
Our engineers will review your drawing, specification, photo, or sample and provide a quotation within 12 hours once the required information is available.
Direct Manufacturing and Quality Control
DelightFire connects wire hardness assembly, connector molding, testing, and inspection within one manufacturing process, helping you keep production aligned with your approved requirements.
Support From Samples to Repeat Production
We keep your approved drawings, BOM, and inspection requirements with the project from sampling through repeat production, packaging, shipping, and order tracking.
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