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DC Power Cord

Custom DC power cords that match your device, electrical requirements, and installation. From initial specifications to production, DelightFire’s technical team helps you reduce risks and move your project forward.

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Benefits of DC Power Cord for Different Electronics Needs

DelightFire offers various types of DC power cables, so you can match the connection to your equipment and installation.

Connect Directly to Device Wiring

A DC power pigtail cord comes with a DC connector on one end and open leads on the other. You can wire the leads directly to a circuit board, terminal block, or existing circuit for a simpler, cleaner installation.

Extend Power Without Moving the Adapter

A DC power extension cord adds reach between a compatible adapter and device without changing the existing power setup.

Power Multiple Devices with One Adapter

A DC power splitter cable divides one DC input between two or more compatible devices. It reduces extra adapters and makes multi-device installations easier to manage.

Control Power Without Unplugging

A DC power switch cable puts ON/OFF control within easy reach. Operate compatible LED lighting or other frequently switched DC devices without repeatedly unplugging the connector.

Protect Outdoor Power Connections

For outdoor or wet installations, choose an IP67 or IP68 waterproof DC power cable for stronger protection against water ingress. IP67 protects against temporary immersion, while IP68 is designed for longer or deeper exposure under its rated conditions.

Power DC Devices from USB

A USB DC power cable provides a compact way to run compatible DC devices from a USB charger, power bank, or USB port. The fast-charging options also reduce charging time.

Explore Various Types of DC Power Cords

DC Power Pigtail Cord

DC Power Pigtail Cord

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DC Power Extension Cord

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DC Power Splitter Cord

DC Power Splitter Cord

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DC Power Cord with Switch

DC Power Cord with Switch

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Waterproof DC Power Cord

Waterproof DC Power Cord

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USB Power Pigtail Cord

USB Power Pigtail Cord​

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Custom Electrical Wire

Custom Electrical Wire

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DC Power Cord Specification

Specification Available Options Description
Cord Configuration Pigtail, extension, splitter, switch, waterproof, or USB to DC Select according to the required connection and control function
DC Barrel Size 5.5 x 2.1 mm, 5.5 x 2.5 mm, 4.0 x 1.7 mm, 3.5 x 1.35 mm, and other project-specific sizes Match both the outer and inner diameters of the device input
Voltage Options 5 V, 9 V, 12 V, or 24 V on selected designs Confirm against the device input and power source
Wire Gauge Available Conductor Constructions Current Selection Reference
22 AWG 17/0.16 mm Up to 3 A
20 AWG 26/0.16 mm or 21/0.178 mm Up to 5 A
18 AWG 42/0.16 mm or 34/0.178 mm Up to 8 A
24 AWG Available on selected USB power cables Confirm according to the USB power design
Connector Male or female DC plug, USB-A, USB-C, or multi-pin connector
Wire 18 AWG, 20 AWG, 22 AWG, or 24 AWG on selected designs
Electrical Design Voltage, current, polarity, and pinout
Length and End Processing Finished assembly length, stripped leads, or tinned leads
Functional Options Inline switch, splitter outputs, fast charging, voltage conversion, or IP-rated protection
Color and Marking Cable color, wire printing, and labels

Reliable DC Power Delivery Starts with the Right Specification

Your DC power cable needs to deliver the required power reliably to your device. Conductor material, wire gauge, cable length, voltage, and current all influence line loss and voltage drop. So, matching the conductor and wire gauge to your device load and cable length helps reduce the risk of excessive voltage drop or insufficient power at the equipment.

A cable can meet the electrical requirements and still fail to connect properly if the connector is wrong. Check the connector size, male or female configuration, polarity, and pin count against both your device and power source. The right combination helps you avoid loose connections, reversed polarity, and unnecessary adapters.

Tell DelightFire what you are powering, how far the cable will run, and where you plan to install it. Our team can review the conductor, wire gauge, length, and connector configuration with you. You will get one clear DC power cable specification for sampling and production.

Purpose-Built DC Power Cables for Different Installations

How you install and use your device determines which DC power cord structure makes sense. Choose a DC power pigtail cord when you need to connect a DC connector directly to device wiring or a terminal block, or use an extension cable when the existing lead cannot reach the power source. Each option gives you the required connection or reach without redesigning the rest of your power setup.

Need to run several compatible devices from one adapter? A splitter cord routes one DC input to two or more outputs, while an inline switch cord lets you control power without unplugging the device. You can reduce the number of separate adapters and keep the power layout easier to manage, provided the combined load stays within the approved ratings.

Outdoor lighting, solar equipment, and security systems can expose DC connections to dust and water. Choose IP67 for temporary immersion protection, or specify IP68 when your cord needs protection under more demanding immersion conditions. Available 2-, 3-, 4-, 5-, 6-, or 8-pin configurations help you match the device, with the final IP rating and pin combination confirmed for your application.

Looking for powering a low-voltage device from a USB charger, adapter, or power bank? A DC-to-USB power cable gives you a compact way to connect an available USB source to the device’s DC input. Selected designs can also support voltage conversion or fast charging, giving you more flexibility when the source, cable, and device requirements match.

Across the collection, you can customize the polarity, wire gauge, cable length, splitter count, switch position, pin count, and available protection level around your project. Share how you plan to connect, power, and install the device, and DelightFire will review the solution with you before sampling and small batch production.

Get a Custom DC Power Cord Solution Today!

Tell us your project needs, and our team will get back to you within 24 hours

Why DelightFire

Why Choose DelightFire's DC Power Cord

Designed for dependable power connections, flexible configurations, and different application requirements, DelightFire’s DC Power Cords offer practical solutions for both standard and customized projects.
Standard and Custom DC Power Cord Options
You can choose from multiple DC Power wire designs, and then define the connector, polarity, wire gauge, cable length, pin count, and available protection level for your application.

Our engineers will review your drawing, specification, photo, or sample and provide a quotation within 12 hours once the required information is available.

DelightFire connects wire hardness assembly, connector molding, testing, and inspection within one manufacturing process, helping you keep production aligned with your approved requirements.

We keep your approved drawings, BOM, and inspection requirements with the project from sampling through repeat production, packaging, shipping, and order tracking.

Testimonials

What Customers Say About DelightFire's DC Power Cord

From first samples to repeat orders, our customers value clear specification support, consistent quality, and responsive service.
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FAQs About

FAQs About DC Power Cord

What Is a DC Power Cord Used For?
A DC power cord supplies devices such as LED lighting, CCTV cameras, routers, monitors, and other low-voltage electronics. Depending on the cable design, you can use it for direct wiring, longer cable runs, multi-device systems, inline power control, outdoor connections, or powering a compatible DC device from a USB charger or power bank.
Start with your device’s voltage, current, connector size, male or female configuration, and polarity. Then consider the pin count, wire gauge, cable length, total load, and installation environment. The cord must match both your device and power source.
A pigtail cable connects a DC connector to open leads, while an extension cable increases the distance between the power source and device. A splitter distributes one input to multiple outputs, and a switch cable adds inline power control.
Yes, a DC splitter cable can power multiple compatible devices from one adapter. Each device must use the same supply voltage, connector, and polarity, while the combined current must remain within the ratings of the adapter, cable, and connectors.
IP65 protects against dust and water jets, while IP67 adds protection against temporary immersion. Choose IP68 when your finished cable assembly requires protection under more demanding immersion conditions. Confirm that the IP rating applies to the complete, properly connected assembly.
Only when the cord design supports the required voltage. A 9 V or 12 V device needs a suitable voltage converter or compatible PD or QC design, along with a matching USB source.
Yes. You can specify the connector type and size, polarity, wire gauge, cable length, pin count, splitter outputs, switch position, available IP rating, color, labeling, and packaging. DelightFire reviews the final solution with you before sampling.